A Total of $48,000 in savings!
Problem: There has been significant variability in the electric bill for a fiberglass component manufacturer. There have been large increases even when production was low. The average electric bill is $3,767, with an average usage each month of 17,978 kwh.
Causes
- Inefficient operation of the air compressor
- Lighting was inadequate and inefficient. Ballasts were frequently replaced. Other lights were on in areas not utilized.
- No correlation between consumption and amount charged in bill
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Solutions
- Identified compressed air savings with no capital investment
- Evaluated ROI for more energy efficient technology for the compressor to further reduce operating costs
- Upgraded lighting with more efficient alternative
- Lighting management was improved with minimal capital investment
- Identified malfunctioning electric meter
Result
- 22% reduction in electric bill
- 17% reduction in consumption
- $48,000 savings including a refund from the electric company
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