Problem: A manufacturer did not understand what contributed to the quantity of product shipped each day. They did a lot of work to keep production moving and reduce downtime, but it never seemed to impact their ability to ship more units Causes 165 variables were tracked daily including: Downtime Defects per unit Model mix production […]
Read More →Six Sigma Case Study: Increasing Shipping Efficiency
on April 21, 2013in Case Studies, Efficiency, Operations, Shipping, Six Sigma
Optimizing Furnace Efficiency with Six Sigma
on April 21, 2013in Case Studies, Energy Reduction, Operations, Six Sigma
Economic impact of over $184,000! Since the 2001 Plant Expansion the throughput of Furnace #4 has been less than the design Operating Equipment Efficiency of 295,140,698 pounds of propane feed. In 2004 the furnace operated 304 of 344 operating days at 69.8% of design. Total throughput for the 2004 calendar year was 205,952,599 pounds of […]
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